Automotive Design and Production

NOV 2014

Automotive Design & Production is the one media brand invested in delivering your message in print, online, via email, and in-person to the right automotive industry professionals at the right time.

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43 cmyk reverse The tool: KOMET KUB Pentron ® High-performance indexable insert drill www.komet.com 800-656-6381 Learn more about this and other great ideas. Go to www.komet.com/greatideas or scan this QR code. Here's a great idea for: Extreme drilling conditions The idea: Providing stability and dimensional accuracy in very difficult drilling conditions up to 5×D. Why it's great: • Sustained performance in drilling conditions previously limited to 3×D. • Up to 20% greater feed and speed rates compared to similar drills. • Designed for use with steel, cast metal, aluminum, and stainless materials. The tool: KOMET KUB Pentron ® High-performance indexable insert drill Improved integration Integrated automation" is more readily achievable now thanks to Fanuc and Rockwell Automation getting more closely together, or at least their systems getting more plug-and- playable. In this arrangement, Fanuc CNCs, robots and machine tools and Rockwell Automation's programmable controllers and information systems can be readily integrated. Benefits of the two companies working in close collaboration are simplified architectures, faster startups, improved synchronization between platforms, lower maintenance, improved productivity and transparent data access across the entire connected manufacturing enterprise—and this means going all the way from the factory floor to the managerial offices. Nodes on the network can be widely dispersed, even crossing international boundaries. Yet they also go down to sensor level, indicating how extensive and granular the collaborative undertaking is. Additive and Subtractive While there is an increasing number of additive manufacturing (AM) machines that tend to vary in terms of how they build up parts out of plastic or metal, the LASERTEC 65 3D from DMG MORI is something else entirely. Yes, it has a 2-kW diode laser that is used to melt metal powder, powder that can be deposited at a rate of up to 2.2 lb/h, which is said to provide a process that is 10x faster than producing parts using a laser and a powder bed. The powder is deposited in layers and forms what is effectively a welded bond. The use of an inert gas prevents oxidation during the additive process. Wall thicknesses of 0.004 to 0.2 in. can be achieved. But what makes a big difference is that the LASERTEC 65 3D is also a five-axis machining center that comes with a standard 10,000 rpm spindle. So this means that as a given workpiece is being built up, machining can occur between the lasing processes. One benefit is that surfaces can be machined during part build that otherwise may be inaccessible after the part is finished. p Some machines are additive. Some machines are subtractive. The LASERTEC 65 3D is both in one.

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