Automotive Design and Production

NOV 2014

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p The HMI for the Mazak SmoothX CNC looks advanced—and is. New Control Tech One of the most important parts of any modern machine tool is its controller, especially as workpieces become more complex and cycle times must become ever-more optimized. What's more, multi-tasking machines can add their own sets of challenges. So Mazak (mazakusa.com) has come up with a new CNC control technology for its equipment and has packaged it in its MAZATROL SmoothX CNC. According to the company, its processing capability is four times faster than its own previous-generation controller, and it claims that it is "the world's fastest" machine tool control. There are a variety of functions provided by the SmoothX CNC like Seamless Corner Control, which shortens cycle times by making cutter path adjustments when the cutter is going into a 90° corner. That is, there is a preset radial tolerance uses as the cutter moves into the corner, thereby eliminating any dwell from the deceleration that is typical during corner cutting. There is Variable Acceleration Control, which maintains optimum acc/dec rates throughout the machining process in multiple axes. There is Intelligent Pocket Milling that maintains both a constant tool engagement angle and cutting loads, which contributes to up to a 35% improvement in cutting times. Programming time is faster, too, as it allows 3D CAD input. The controller features a 19-in. screen and can be used like a smart tablet. The number of inputs required to create programs has been minimized, but there are simulation capabilities that provide assurance that the programming has been effectively performed. What's more, any single control can monitor five additional machines. And while this isn't a technical fea- ture, the SmoothX CNC really looks cool, too. Using technologies developed for the multi-award winning REVO ® , the new compact PH20 from Renishaw changes CMM touch-trigger probing forever, with fast, in nite, 5-axis positioning. PH20 reduces the effect of CMM dynamic errors by only moving the probe head and eliminating indexing for a 3-fold increase in throughput. See the new PH20 in action: Renishaw.com/PH20 Renishaw Inc Hoffman Estates, IL www.renishaw.com Eliminate measurement constraints with the new infi nite positioning PH20 CMM touch trigger system. cmyk pms black reverse the infi nite possibilities of process control AD&P; > November 2014 > FEATURE > Some New Tech for Manufacturing > Gary S. Vasilash > gsv@autofieldguide.com 42

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