Automotive Design and Production

OCT 2014

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21 The use of aluminum has been long in coming in the auto industry. Longer, by far, than even some people in the aluminum industry had imagined. When Joe Hinrichs, then Ford Motor executive vice president and president of the Americas, announced the aluminum- intensive 2015 F-150 pickup at the North American International Auto Show in Detroit on January 13, 2014, it was an event that resonated throughout the entire auto industry like a shockwave. After all, the F-Series has been the best- selling truck in the U.S. for 37 years running and the best-selling vehicle in the U.S. for 32 straight years (in 2013 Ford reported sales of 763,402 units, and while not all of them are F-150s, you can be sure a lion's share are). Suddenly, it seemed, it was prime-time for aluminum. While there had been rumors for a few months leading to the ofcial announcement, when that announcement was made, it was as though the nonferrous material had come out of nowhere. Funny thing about that. Tom Boney, vice president and general manager, Automotive, Novelis North America—and Novelis ( novelis.com ) is one of Ford's aluminum suppliers for the F-150 project—says that there are people who went to university and studied engineering, then took jobs in the auto industry with hopes of moving aluminum into greater use in the industry. They are now retired. Boney says that since the Ford announcement, they've contacted him through conduits like LinkedIn. These retired engineers are quite excited. They almost want to come back to work because what they'd hoped for has fnally come to fruition. It's been a long time coming. t Raj Nair, Ford group vice president, Global Product Development, at the introduction of the 2015 F-150 at the North American Auto Show on January 13, 2014, explaining some of the benefts of the aluminum technology being extensively deployed. This was arguably a tipping point in materials selection for the auto industry at large.

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