Automotive Design and Production

OCT 2014

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AD&P; > October 2014 > NOTABLE 10 Advances from Valeo Nowadays, leading suppliers must do a whole lot more than, well, supply. They must develop compelling technology that OEMs want to buy, and then they can supply it. Which brings us to Valeo Group ( valeo.com ), a France-based supplier that was established in 1923 and now has 124 production sites, 16 research centers, 35 development centers and some 74,800 people located in 29 diferent countries. Here's a look of some of its recent developments, some ready for deployment and others, well . . . ECONOMICAL HYBRID TECH. Let's face it: hybrid vehicles are more expensive than non-hybrids for the simple reason that there are essentially two major systems involved: the internal combustion engine and the electric motor (and the associated batteries, power electronics, etc.). So Valeo has worked on a new system that it maintains will provide a 15% fuel savings at half the cost of current hybrid systems, thereby making it more afordable, even for entry-level cars. They cleverly call it "Hybrid4All." It is based on a low-voltage, 48-volt, integrated inverter belt-starter generator (i-BSG), which operates as an assist to the internal combustion engine. The i-BSG can be located on the accessory drive (its motor generator eliminates the need for an alternator, and it is q System deploys an array of sensors to fnd a place to park and then returns to the driver, all controlled by a smartphone app. approximately the size of an alternator, so there's room), behind the transmission, or between the engine and the transmission. The system uses Valeo's start-stop system (iStARS), regenerative braking, torque-assist, and a high-efciency DC-DC converter. The i-BSG is said to provide as much as 15 kW of peak power. →

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