Automotive Design and Production

SEP 2013

Automotive Design & Production is the one media brand invested in delivering your message in print, online, via email, and in-person to the right automotive industry professionals at the right time.

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AD&P; > September 2013 > FEATURE > Quality Tools: Digital & Physical Quality tools: Digital & Physical Looking to boost the quality of your designs or on parts being produced? Check out these developments. Better Quality Through Design When you think of Design for Assembly (DFA) things like parts reduction and the ability to simplify the assembly process undoubtedly come to mind. And Boothroyd Dewhurst (dfma.com), the company that is essentially synonymous with "Design for Manufacture and Assembly" has released a new version of its DFA product simplifcation software, DFA 10, which does focus on the reduction of parts count, on creating "single, multifunctional components with signifcantly improved performance-to-cost ratios," according to the company. What's more, according to Dr. Geof Boothroyd, co-founder of Boothroyd Dewhurst, "Another of the principal objectives of DFA 10 was to properly incorporate years of research carried out at University of Rhode Island on the handling and assembly of large or heavy parts—meaning those parts that could not generally be reached and manipulated by the assembly worker u The DFA 10 software from Boothroyd Dewhurst is not only benefcial for designing assemblies to achieve improved performance-to-cost ratios, but also as regards better assembly quality due to reducing the number of parts and complexity of build in the product. 40 using one hand. This important work is now incorporated into DFA 10 in such a way that questions about part orientation and symmetry that do not afect the results have been eliminated and replaced with automatically incorporated research data." are benefts such as reduced part count, which potentially means everything from reduced inventory to faster assembly operations, there is the likelihood that there is improved quality. Which is to say that there is simplifcation of the approach to performing the DFA analysis work. Consider: Fewer parts, means fewer possibilities for things to go wrong in assembly. Designs that are predicated on the ease of assembly means better assembly. There is another factor in all this that shouldn't be overlooked. While there Which means that DFA can also result in DFQ.

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