Automotive Design and Production

MAR 2013

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AD&P; > March 2013 > ACCELERATE Fast Things ACCELERATE ACCELERATE Here���s a look at some recent developments in the additive arena we saw last fall at EuroMold that can allow you to create things much more expeditiously than you otherwise might. . . Double beaming it. The SLM 500 HL is a selective laser melting machine for additive manufacturing operations that increases throughput though the use to what the company describes as ���unique double beam technology.��� u Designers are familiar with designing on paper. This Mcor machine allows building designs with paper���in color, no less. That is, instead of using a single laser to melt the metal powder, there are two ���ber lasers deployed, one 400 W and the other 1,000 W. They can work at the same time, independently or in parallel. This helps account for faster part build. The scan speed is 15 m/sec. The build speed is 70 cm3/hr. That���s because the build material that is used in its new IRIS system for creating photorealistic 3D models measuring as large as 9.39 �� 6.89 �� 5.9 in. is paper. As in the paper you can buy by the ream at your local of���ce supply store. The build chamber measures 500 �� 280 �� 325 mm. The SLM 500 HL is available from SLM Solutions GmbH (slm-solutions.com). And when you���re thinking about ���printing,��� your ���rst notion is that of putting ink on paper, and that���s part of the process involved in creating models with the IRIS system. That is, the company actually developed a special ink for the system that permeates the paper and the sheets are printed on both sides so that the colors on all surfaces of the parts (the company claims IRIS ���prints in more than one million hues simultaneously���) are true to the as-designed model. p The SLM 500 HL uses two ���ber lasers for its selective laser melting process of part builds. Clean sheet of paper���and then some. While some people talk about making 3D printing widely available, one company with technology that really facilitates accessibility is Mcor Technologies (mcortechnologies. com). 44 The sheets of paper are glued together with a waterbased adhesive, and the shapes are cut into the paper as required by the model (the positioning on the blade is 12 microns; the ���le formats for printing are STL, OBJ, and VRML). Dr. Conor MacCormack, co-founder and CEO, says that this paper-based approach is ���20 to 30 times cheaper than plastic.��� What���s more, the models can be disposed of in a recycling bin.

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