Automotive Design and Production

MAR 2013

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AD&P; > March 2013 > FEATURE > 2014 Acura RLX and the Realization of Takaburi > Gary S. Vasilash > gsv@auto���eldguide.com ��� Here���s the kind of attention to detail that was paid by the designers and engineers for the RLX: the wheelarch hems were designed so that there is a 46-mm gap between the top of the tire and the lower part of the wheel arch, which is 10.55 mm narrower than the gap on the 2013 RL. rigidity is up 46%. It is a solid structure. Contributing to this is the extensive use of high-strength steel (HSS). By weight, the vehicle is 55% various grades of HSS, including 2% 340 MPa, 2% 440 MPa, 31% 590 MPa, 6% 780 MPa, 7% 980 MPa, and 7% 1500 MPa. ��� This is a Jewel Eye LED headlight. There are eight stacked lenses for the low beam (and DRL); each set uses an LED lamp. The center lenses are for the highbeam; they have a pair of LEDs. While on the subject of materials, it is worth noting that there is also an extensive use of aluminum on the RLX. The calculation is that there is a 76.1-lb weight-save by using aluminum vs. steel. For example, the aluminum hood weighs 19.6 lb. less than a comparable steel hood. Other applications of aluminum are for the front and rear bumper beams, ���oor tunnel bar, steering column hangar beam, and the skins for the front and rear doors. 42 The door applications lead to the development of a new assembly process because there is a steel inner (for purposes of safety) and Sekino notes that there could be a potential corrosion problem if the traditional welding approach was used to join the aluminum and steel. So instead, the joining is done with a forming process. They call it ���3D lock seam.��� The steel inner is ���rst coated with a zinc, aluminum and magnesium plating to resist corrosion. The there is a hemming process that includes a horizontal force to fold the aluminum over onto the steel, then a vertical force to create the seam, locking the two materials in place. The total weight of the car is 3,393 lb. Under the Aluminum Hood There is a 3.5-liter, direct-injection, SOHC i-VTEC V6 engine that produces 310 hp and 272 lb-ft of torque. The

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