Automotive Design and Production

APR 2017

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www.ADandP.media AD&P; ∕ APRIL 2017 QUALITY SENSORS MEET AUTOMATION When you take parts from two words and combine them to come up with a new coinage, it is called creating a "portman- teau" word. Brunch. Infotainment. Guesstimate. And the people at Hexagon Manufacturing Intelligence have come up with a portmanteau word that they're probably hoping will catch on among people in the metrology commu- nity: "Senmation." Senmation brings together "sensors" and "automation." So what do they mean? Senmation is a universal sensor interface for coordinate measuring machines (CMMs) that allows fully automatic sensor exchange within a part program. There are several things packed into that. For one, this means that the CMM can become a multisensor device. For example, Hexagon has established exchange capability for HP-S-X5 HD scanning probes, full 3D fixed scanning heads capable of simultaneously measuring in X, Y and Z to precisely define the orientation of workpiece surfaces, suited for measuring mechanical part tolerances and geometries; the HP-S-X1 scanning probes that, when combined with the HH-AS-2.5 indexable probe head, provides simultaneous probing in all axes while staying orthogonal to the contact surface; the PRECITEC LR optical sensor which uses focused white light for measurements on a variety of materials with submicron-level accuracy. These various probes can be used within a single measurement program without any operator intervention. Senmation is integrated directly into the CMM quill. A probe recognition system (Component Identification System) identifies the probe and its status. It isn't necessary to recalibrate the sensors as the switch is made from one type to another. An exchange in the CNC mode requires less than 45 seconds. Hexagon is undertaking what it is calling a "Future Ready Concept" for its machines wherein equipment will be prepared for Senmation. Updated Leitz PMM-C and PMM-Xi machines won't require engineers to switch pre-cabling for the deploy- ment of the sensor-changing system. According to Holger Fritze, general manager at Hexagon Manufacturing Intelligence ( http://www.hexagonmi.com/ en-US ) Germany, "By introducing the Future-Ready Concept our aim is to eradicate unnecessary downtime for our customers, speeding up measurement routines and allowing more flexibility in their workflows now, and in the future." 43

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