Automotive Design and Production

APR 2017

Automotive Design & Production is the one media brand invested in delivering your message in print, online, via email, and in-person to the right automotive industry professionals at the right time.

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THE QUALITY DATA CLOUD When you hear the word "cloud" nowadays, you're probably not thinking cirrus or cumulus, but something that has to do with data that's "up there" somewhere. But there is another type of data-filled cloud that is in the arena of metrology: the point cloud that's created by sensors, information that can be highly useful. Speaking of the AIMax cloud optical 3D sensor that Zeiss ( https://www.zeiss.com/metrology/home.html ) has developed, Michael Scheffler, business development manager in the Zeiss Industrial Metrology business group, says, "By capturing dense point clouds, the Zeiss AIMax cloud offers the possibility of measuring multiple features, such as bending edges, rivets, surface points and T pins, with just a single capture. The measurement setup is fast and intuitive, and the result is visualized immediately after the measurement in the 3D point cloud. For the user, this is a very comfortable and time-saving solution." The sensor can be used integrated into a line or robot- based for applications in body construction. It can be used to inspect assembly and welding processes, make gap-and- flush measurements, and even measure what have been difficult to analyze, things like nuts and rivets that can be obscured. A single sensor provides the capabilities to perform gray scale image processing, multi-line triangulation and shadow analysis. This means it lends itself to measuring complex geometric characteristics. Additionally, there is digital camera technology that provide signal lines up to 100 m. Thanks to optimized projection technology and high 3D-resolution, even small features on sheet metal can be measured. Speed of operation makes 100 percent inspection a possibility. And feature extraction in the point cloud is said to provide increased robustness, faster setup and improved ease of use compared to traditional image processing systems. Nothing cloudy about that. Tools for Improved Quality Here's a look at some recent developments in the metrology arena that can help you improve your production quality. 42

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