Automotive Design and Production

DEC 2015

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43 Ceramic glow plugs signifcantly reduce the time it takes for the cylinders to reach temperature, and run at higher temperatures with increased longevity. The 2.8-liter Duramax uses a multi- step emissions control system that begins with cooled EGR to lower combustion temperatures (and NOx emissions) by redirecting some of the exhaust gasses back into the intake manifold. Next up is an engine-mounted oxidation catalyst that reduces hydrocarbon forma- tion, followed by an SCR system that adds urea to the exhaust gas stream before it is adsorbed onto a catalyst. The urea tank holds fve gallons, and is topped of during the normal 7,500 mile service. Should it be necessary to fll the tank before the next service, the fller cap is located next to the fuel fller, and a warning light will illuminate 1,000 miles before a soft shut down is initiated. In addition, the engine has a diesel particulate flter with a dedicated diesel fuel injector. According to Yackley, "This allows us to follow an aggressive regeneration schedule without a reduction in engine power whether the vehicle is out on the road or idling through a 'farm cycle' in the felds." t This 2.8-liter inline four has 181 hp and a mighty 369 lb.-ft. of torque to go with its comprehensive emission control strategy. The turbo- diesel uses one single-scroll variable- nozzle Honeywell turbo pumping out 35-40 lb./in. 2 of boost.

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