Automotive Design and Production

JUL 2014

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colleagues worked to convince company head Dr. Masahiko Mori that it would be a good idea to set up a research facility in Davis. Clearly, one good idea led to another, and there are more than 80 researchers in the DTL today. But there must be something to the infuence of the ecology and the environment in the area, because Hansel says that they are keenly aware of sustainability in both how they make things at the plant and how the machines they build can help contribute to the sustainability of those who use them. At a base line, Hansel points out that the MORI part of the company is headquartered in Japan (the DMG is European, with its roots in Gildemeister Aktiengesellschaft; the companies have been partners since 2009), and "Japanese culture is not wasteful." So there is a cultural basis of the importance of sustainability. What's more, he points out that after the 2011 Tōhoku earthquake in Japan, there was a mandatory 25% energy reduction across the country, which resulted in a rethinking of energy use across DMG MORI as a whole, even in its California facilities. Hansel says that there tends to be two sides of the sustainability debate, with one side being as green as the other is skeptical. But he sees a coming together of the two in the arena of manu- facturing for the simple reason that "being more productive, making more parts per unit of time, is a huge improvement for sustainability practices, and it also means more money in the pockets of even those who don't care about sustainability." That's right: more productive machines are more sustainable. He explains that generally, the "vast majority" of power use is not in the actual machining of metal but AD&P; > July 2014 > FEATURE > How to Make Machine Tools More Sustainable > Gary S. Vasilash 30 0714ADP FEATURE Machining Tools -- Digital Version.indd 30 6/17/2014 1:10:17 PM

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