Automotive Design and Production

OCT 2013

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o Ram 1500 by Gary S. Vasilash > Editor-In-Chief t Ram is heading the pack of lightduty pickup builders by ofering the 3.0-liter EcoDiesel V6 that provides 240 hp @ 3,600 rpm and 420 lb-ft of torque @ 2,000 rpm. Mike Cairns, chief engineer, Ram Truck, breaks down the characteristics of the turbo-diesel: • The engine has a bedplate and cylinder block of compacted graphite iron, which provides strength, durability, and provides good NVH characteristics. The cylinder heads are heat-treated aluminum. (Given that the compression ratio is 16.5:1, we wonder whether aluminum heads are up to the task of dealing with the compression combustion, so we ask Jamie Standring, who heads up Ram Powertrain Engineering, who says that it can readily handle it and that it has been now been used in several diesel applications for years.) The structural oil pan is aluminum, as well. • The crankshaft and connecting rods are forged steel. Pistons: aluminum alloy. • The EcoDiesel uses Fiat's MultiJet II common rail fuel-injection system. It provides 2,000 bar (29,000 psi) of line pressure. What's notable about the MultiJet II system is that it allows fuel-injection events to occur up to eight times per cylinder cycle. What's known as "injection rate shaping"— modulating the interval between two consecutive injections—helps minimize noise from the injection event. • To help address emissions (it meets 50-state emissions compliance for both tier II and bin 5) there is an exhaust gas recirculation (EGR) system that deploys electric valves rather than the more-conventional pneumatic type. The selective catalytic reduction (SCR) system uses a diesel exhaust fuid system; the urea-based fuid is held in an eight-gallon tank, a quantity sufcient to handle, on average, 10,000 miles of driving. • Hegbloom acknowledges that lightduty truck buyers typically have a deep commitment to brand. But because of the EcoDiesel, he says, "This might allow us to bring in a Ford or Chevy loyalist who never considered us in the past." It is the classic competitive advantage. 45

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